SELECTION GUIDE FOR ACCELERATED CARBONATION CHAMBER:
- What is Accelerated Carbonation Chamber : An accelerated carbonation chamber is a laboratory testing equipment used to stimulate and speed up natural carbonation process in concrete under controlled environmental conditions.
- What is tcarbonation chamber for concrete :- Carbonation is a Chemical reaction where
* Carbon dioxide (CO₂)from air reacts withcalcium hydroxidein concrete
* This reduces thealkalinity (pH)of concrete
* Lower pH can lead tocorrosion of steel reinforcement
- Which Method accelerated carbonation test chamber :.
* ISO 1920-3 Complied chamber.
- Benefits of Accelerated Carbonation test apparatus :
The Accelerated carbonation test apparatus is widely used for testing:
- Concrete durability assessment.
- Service life prediction of structures
- Mix design optimization
- Quality control in construction material.
- Research & Development.
- Evaluation of protective coating & Repair materials.
- Carbonation depth measurement studies.
- Accelerated aging
- Prequalification for infrastructure projects.
- Environmental & sustainability studies.
Accelerated carbonation chamber for concrete testing plays an essential role in quality control, research laboratories in concrete testing labs.
- Application of carbonation test chamber:
The CO2 carbonation chamber iis widely used in civil engineering laboratories, R&D centers, and construction industries to perform carbonation testing in accordance with international standards such asISO 1920-12andEN 13295.
- Key Features of Hamco Accelerated carbonation chamber :-
- Hamco Accelerated Carbonation Chamber is 7 PLC Controlled based having 7 HMI Color touch screen display.
- Hamco Accelerated carbonation chamber can maintain temp , humidity and CO2.
- Hamco Accelerated carbonation test chamber is having 10,000 data storage memory.
- Hamco Accelerated carbonation chamber is having software based data integrity 21 cfr software.
* Accelerated carbonation chamber can PreciseCO₂ concentration control(1%20%)
* Accelerated Carbonation chamber Uniformtemperature control(20C30C)
* Accelerated carbonation chamber Controlledrelative humidity (RH)(50%70%)
* Accelerated carbonation test chamber Stainless steel inner chamber
* Accelerated carbonation chamber Air circulation for uniform exposure
* Accelerated carbonation test chamber Safety system for CO₂ handling
- Accelerated Carbonation Chamber Alarms when co2 cylinder pressure drops for cylinder change notification in advance.
- Why Hamco ?
- Hamco is Accelerated carbonation chamber manufacturer in India.
- Hamco is leading supplier of accelerated carbonation chamber in India.
- Accelerated carbonation chamber exporter in india.
- Accelerated carbonation test equipment manufacturer in india.
- co2 carbonation chamber manufacturer in india
- Laboratory carbonation chamber for concrete manufacturer.
- Hamco is Accelerated carbonation chamber with humidity control manufacturer in india.
- Buy accelerated carbonation chamber in india.
* co2 curing chamber for concrete manufacturer in india
* Environmental chamber with co2 control manufacturer in india
* Controlled co2 environmental chamber manufacturer in india.
* Accelerated ageing carbonation chamber manufacturer in india.
ACCELERATED CARBONATION CHAMBER
| CERTIFICATIONS | OUR CHAMBERS ARE CE Certified Chambers. We as company are ISO 9001:2008 Certified Company | |
| FEATURES | Consist of Chamber (Hamco 170 series)
+ HMI PLC ( 7 Touch Screen PLC Display ) + DS ( Door Access System ) + SOFTW-21 (Desktop based Software Part 11 21 CFR ) |
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| RANGE/ ACCURACY / UNIFORMITY | Temperature Range 10C to 70C, Temperature Accuracy +/- 0.2C, Temperature Uniformity: +/- 1C .
Humidity Range 30% to 95% RH, Humidity Accuracy +/- 2% RH, Humidity Uniformity : +/- 3% RH. CO2 Range 0 to 100000 PPM (10%)and accuracy +/- 0.1%. |
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| TEST METHOD COMPLIANCE | * ISO 1920-3 Complied chamber | |
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CONSTRUCTION GMP/STD MODEL |
Double walled , gap between walls filled with PUF Insulation. Inner Body made of SS 304 Mirror Finished, Outside SS 304 Matt Finished Or GI Duly Powder Coated. Double door : Inner full Viewing door and outer door insulated with lock and key arrangement. 50mm Validation Port with silicone rubber seal to insert sensor for validation purpose. 3 Thick CFC Free Puff Insulation. Stainless steel Trays. Adjustable Tray Height adjustment. Unit Mounted on castor wheels with front lock arrangement. Stainless steel Rod Trays. Adjustable Tray Height adjustment. | |
| LIGHTING | Florescent Lights are provided, which automatically On when we open the door. | |
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CHAMBER PRINCIPLE |
Air circulation by Circulation Motor & Fan will continuously sucks the air from the chamber and Passes it through Air heater, Evaporator and injected steam and through it back to chamber and same air will be recirculated to achieve desired Temperature and Humidity stability inside chamber. Our design reduces the power consumption by 50% and water consumption by 70%.
For CO2 Controlling there will be co2 cylinder connected with chamber and controlling will be through high pressure switching and preheater construction. |
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ICH GUIDELINES |
Fully Suitable to carry out Stability Studies For Conditions Such As :
25C / 60% RH 30C / 65% RH 30C / 75% RH 40C / 75% RH 27C / 50% RH Also Suitable for Low Humidity ICH conditions Laid out for drug Products packed in Semi-Permeable Containers Such As : 25C / 40% RH 30C / 35% RH 30C / 65% RH 40C / NMT 25% RH CO2 Range :- 4.5% co2 3.0% co2 2.5% co2 Other Than this cycle Please Mention it before order. |
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APPLICATIONS |
Application includes carbonation resistance of concrete under environmental ciecumtances or conditions on biological materials, industrial materials, biological grown plants, papers , medical adhesives and medical drugs as well as on electronic components .
Testing of Accelerated carbonation Sample Done :- To provide carbonation resistance on concrete by exposing them at certain temp, Rh and Co2 level and see the penetration after certain days and check the co2 level penetration depth. |
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HEATING, COOLING , HUMIDITY & CO2 SYSTEM |
Heating system: U shaped Nichrome wire heater in SS Sheathing.
Cooling system : Hermetically sealed CFC free Emerson compressor with R 134a refrigerant . Humidity system : Non condensing type steam injection system with water level arrangement with insulation to save heat energy. CO2 System :- Connected co2 source will activate and deactivate based on inside co2 level of the chamber. Air circulation : Flange Motor with Impeller and blower. Interior Illumination for working Area. There will be two nos of blower from 450 Ltr Onwords.
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| CO 2 RANGE | There will be a solonide valve which controls the PPM Level inside airtight chamber.
HMI is having facility to set CO2 in PPM range. The CO2 cylinder will be in the buyer scope and CO2 Regulator with 5 mtr tubing will be in our scope.
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| DQ, IQ, OQ, PQ | To Help the customers to meet current regulatory requirements for the equipment , Hamco can provide DQ,IQ,OQ,PQ Protocols. This Protocol ensures that the system is properly installed, Operating as per our recommendations , Adequately documented and controlled according to regulatory requirements.
Calibration certificate & Test certificate of critical components along with Operation , Maintenance Manual, Wiring diagram , chamber diagram, sensor position diagram provided. Operation Training of the instruments along with software installation and software Training is part of our Operation Qualification. |
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| VALIDATION & CALIBRATION | Calibration of chamber is provided with Treacability against standard used.
Hamco will give one cycle 24 hours Validation report offsite . ( Validation is putting temp & RH sensors at different position in the chamber confirming Uniformity at different places in the chamber. ) |
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| TEMPERATURE & HUMIDITY SENSOR | High Quality Temperature & Humidity Combo Sensor with 4-20 mA output with stable reading . Temperature resolution 0.1C and Humidity resolution 0.1%RH. | |
| CO2 SENSOR | High quality and accurate CO2 level sensor | |
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DISPLAY |
HMI Display is 7 Color Touch Screen Display of Godrej Make with display shows
set & Process Value of Temp & Humidity & CO2 Active Alarm List Status of Component Password Protected Display Alarm List & its History. Graph Display of Temperature & Humidity. Limited Door Access through Password Protection. |
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| DOOR ACCESS SYSTEM
(DS) |
Limited Door access through Password protection. The person with Authorised password can only open the door with reason . In software we get the door access report which shows who open the door , when & for what reason with time stamp. | |
| AUTO SENSOR CHANGEOVER (SAFETY-1) | In the case of Master Temp-RH sensor Fails , it switch over to Standby Temp-RH Sensor. | |
| MOBILE ALERT (GSM) | —-N.A.——— ( Only in Premium Model , You will get SMS Alert on critical utility paramenters like Temp High & Low Alarm, Humidity High & Low Alarm, Low water Level, Power Fail etc. | |
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CONTROLLING SYSTEM |
The controlling system is Fully PLC Based , It consist of HMI Display , PLC Digital & Analogue cards, Relays, Contactors, Overload Trip devices, MCB. Separate Connection for Main & UPS ( UPS will be on Buyer Scope). This helps in recording the chamber conditions even during Power fail and capture the event of Power Fail & Resume during the conditions. The control panel has below features.
IP 22 Protection. Data Storage of 10,000 Readings. If we set data interval of 30 Mins , it can save approx. one year data. Controls Temp & Humidity using PID Loops. Captures all the events Like Power OFF / Resume , Water Level Low/OK , Door Open/Close , etc. Operates as Safety Controller by cutting of Heating device on Over temperature , Cutting of Refrigeration device of Low Temperature, Cutting off Boiler on High Humidity etc and generates Alarms and transmit the same alarm to Multiple locations. Ethernet Communication Port for PC Connectivity. |
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SAFETY |
Temperature Safety :-
When Temperature deviates higher side than their prescribed limits , the Heater will be cut off by switchgears & if still go higher than by Thermostate. It generated alarm and horn the buzzer if it deviates. Once it reach within the range , the heating system reset automatically. When Temperature deviates lower side than their prescribed limits , the Compressor will be cut off by switchgears & if still go lower than by Thermostate. It generated alarm and horn the buzzer if it deviates. Once it reach within the range , the Refrigeration system reset automatically. Humidity Safety :- When Humidity deviates higher side than their prescribed limits , the Boiler will be cut off by switchgears. It generated alarm and horn the buzzer if it deviates. Once it reach within the range , the Humidity system reset automatically. Low water level safety , In case of Insufficient water in boiler tank , the Boiler is Cut off and it generates the alarm and horn the buzzer . When it resumes, it starts automatically. CO2 Safety :- Co2 low level alarm which indicates cylinder pressure low alarm. Preheater to maintain the line temperature for co2 Human Safety :- All the component has individual MCB for Overload and trip protection. The system has provided with proper earthing. Sensor Safety :- The system has been provided with Stand by Sensor, So in case Master sensor Fails, it switch over to Safety sensor thus reduces the down time possibility. |
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ALARM GENERATION |
Audio & Visual Alarms are generated for :
Temperature Deviation. Humidity Deviation. CO2 deviation Sensor Failure. Component Failure. Mains Failure. Door Open Water Level Low Thermostate High CO2 low cylinder pressure |
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| PC COMMUNICATION (PCI-1) | Ethernet communication for temperature and humidity control system | |
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SOFTWARE 21 |
It is WEB Based Software. Having Below said Features .
All 21 CFR Part 11 Requirements are Met. GMP Compliant- Tamper Proof Documentation of Measured data. Can Connect 20 Chambers at a Time. Authorised Access Only. Auto Backup Facility. Password Expiry & Multi Wrong attempt of Password will block the User. Auto Logout for no activity during Prescribed Time. Unlimited Users , Multiple login levels. Can Created Data Log Report & Alarm for Temp & RH. Scanner & Scanner Alarm Report for Temp & RH. Event Log Report Door Access Report. HMI Audit Report Etc. |
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UTILITIES |
Continous Water supply less than 100 TDS water
Drain supply CO2 Cylinder Stabilized power supply 1 KVA ups supply Prism Mould 100 mmx100mmx 200 mm Splitting the test specimen, CTM ETC |
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ACCELERATED CARBONATION CHAMBER PRODUCT CATALOGUE
| Model no. | Capacity Cu. Ft | Litres | Dimension in cms | SHELVES | Packed in wooden box | POWER | |||
|---|---|---|---|---|---|---|---|---|---|
| Chamber size (wdh) cm | Overall size (wdh) mtr | Unit | Total | VAC | WATT | ||||
| HAMCO17045-3 | 3 | 90 | 454545 | 6095110 | 2 | 110 | 165 | 230 | 1500 |
| HAMCO17045-4 | 4 | 120 | 454560 | 6095125 | 2 | 125 | 185 | 230 | 2000 |
| HAMCO17045-8 | 8 | 200 | 606060 | 80110125 | 2 | 170 | 240 | 230 | 2500 |
| HAMCO17045-12 | 12 | 324 | 606090 | 80110155 | 3 | 200 | 270 | 230 | 3500 |
| HAMCO17045-16 | 16 | 450 | 6060125 | 80110190 | 4 | 275 | 355 | 230 | 4000 |
| HAMCO17045-21 | 21 | 600 | 6080125 | 80130190 | 5 | 295 | 375 | 230 | 4250 |
| HAMCO17045-28 | 28 | 800 | 8080125 | 100130190 | 5 | 325 | 415 | 230 | 4500 |
| HAMCO17045-34 | 34 | 1000 | 8080155 | 100130220 | 5 | 350 | 450 | 230 | 5000 |
| HAMCO17045-53 | 53 | 1500 | 16060150 | 180110210 | 10 | 375 | 475 | 230 | 5000 |
| HAMCO17045-70 | 70 | 2000 | 16080150 | 180130210 | 10 | 400 | 500 | 230 | 5500 |
| HAMCO17045-105 | 105 | 3000 | 16094200 | 180144250 | 10 | 600 | 750 | 230 | 6000 |
We are Accelerated Carbonation Chamber Manufacturer in India,Carbonation Chamber for Concrete Manufacturer,Accelerated Carbonation Test Chamber Manufacturer in India,Accelerated Carbonation Chamber With Humidity Manufacturer in India,Co2 Carbonation Chamber Manufacturer in India and Laboratory Carbonation Chamber for Concrete Manufacturer in India.
